Product Development Services
Get it right the first time. From idea to scalable solution.
At BioNexus, product development is more than a handoff from prototyping — it’s a structured, iterative process that transforms early concepts into robust, manufacturable devices. We work closely with your team to refine performance, reduce complexity, and ensure production-readiness. From surface coatings and fluidic integration to system-level architecture, our engineers and scientists are ready to help you bridge the gap between discovery and delivery.
Iterative Design & Testing
Our prototyping & development workflows are built around rapid cycles-of-learning, enabling fast pivots, evidence-based decision-making, and continuous performance improvement.
What We Offer:
- Design refinement & optimization
- Flow modeling and simulation
- Custom fixture and jig design
- Integrated optical, fluidic, and mechanical systems
- On-bench testing of full device workflows
- Risk analysis and DFMEA support
Build – Test – Learn – Improve
We treat iteration as a core part of development and not an afterthought.
System Integration Expertise
Many microfluidic products are more than chips, they’re systems. We help you bring it all together.
Our Integration capabilities Include:
- Embedded fluidics (tubing, valves, connectors)
- Biomolecule integration and assay development
- Hardware/software interfacing for pumps, readers, or automation
- Fluidic interface design and compatibility
- Cartridge-to-instrument system architecture
Process Development
Development isn’t just about the device, it’s about how you’ll build it. We help develop the processes that will take you from lab bench to pilot line.
- Assembly workflow definition
- Adhesive, thermal, or solvent bonding optimization
- Surface coating integration
- Functional test protocol development
- Material selection and compatibility assessment
From benchtop assembly to SOP-driven workflows, we design for efficiency, reproducibility, and scale.
Validation-Ready Foundations
We build with manufacturing in mind. Every development project at BioNexus is supported by traceable documentation, version control, and optional quality oversight aligned with ISO 9001:2015.
Seamless Transition to Manufacturing
As your product matures, we hand it off to our in-house manufacturing team—or transfer it to yours. Either way, your design, documentation, and processes will be ready for commercialization.
Our Typical Materials, Formats, and Applications
Typical Materials (for microfluidic chips, manifolds, and fluidic integration)
- Glass (e.g., Schott D263)
- COC / COP
- Acrylic
- Polycarbonate
- PET
- PEEK
- PFA
- Teflon
- Delrin
- Stainless Steel (304 and 316)
- and more
Typical Formats
- 25 mm x 75 mm (microscope slide size)
- 24 mm x 50 mm (cover slip size)
- 74 mm x 110 mm (microtiter plate size)
- laminate, multilayer microfluidic chips
- surface coatings (adhesion layers, polymer coatings)
- microfluidic connectors
- microfluidic manifolds
Typical Applications
- Precision flow cells for genomics, proteomics, spatial biology, or biosensing
- Microfluidic interfaces
- Surface biomolecular capture with low non-specific binding
- Fluoresence microscopy
- Lab-on-Chip
- Organ-on-Chip
- Oil Detection
Let’s Build What’s Next
From first prototype to production-ready design, BioNexus is your development partner. Whether you’re building a diagnostic cartridge, a custom consumable, or a system-ready fluidic module, we can help get it done—faster, smarter, and with confidence.
Let’s Build Something Together
Whether you need a quick-turn demo unit, a proof-of-concept, or a full design sprint for your platform, BioNexus can help bring your vision to life.