At BioNexus, we deliver high-quality manufacturing for microfluidic devices, consumables, and integrated components — whether you’re scaling up from prototypes or launching a commercial product. With ISO 9001:2015 certification and in-house cleanroom operations, we combine precision, traceability, and flexibility to support every stage of your manufacturing journey.

---

End-to-End Consumables Manufacturing

Our facility is built to bridge the gap between design and deployment, supporting early-stage pilot runs and scaling into thousands of units — all under one roof.

What We Manufacture:

• Microfluidic chips (2D/3D geometries)
• Multilayer bonded devices
• Functionalized and coated substrates
• Modular fluidic components
• Custom subassemblies and kits for integration into larger systems

---

Cleanroom Production

We operate ISO Class 5 – 7 cleanroom spaces to ensure device cleanliness, consistency, and compliance — critical for diagnostics, life sciences, and medtech.

---

Capabilities Include:

• Laser and CNC micromachining
• Lamination and multilayer bonding
• Bio-surface functionalization and coating
• High precision (low autofluorescence, high flatness) materials
• Part and Lot-level labeling, tracking, and storage
• Custom fixture-based assembly for reproducibility

---

Manufacturing With Quality at the Core

We apply ISO 9001:2015 principles throughout the manufacturing lifecycle:

• Full documentation control & revision tracking
• Custom QC protocols for form, fit, and function
• Lot traceability
• Stability testing, packaging validation, and shelf-life tracking

Whether we’re producing microfluidic chips or complex assemblies, we embed quality assurance into every run.

---

Flexible Volumes & Transfer Support

We support a variety of production scales:

• Pilot batches for early testing or field studies
• Mid-volume production for clinical trials or B2B partnerships
• Transfer-ready documentation for scale-up to external CMOs (when needed)

Our manufacturing workflows are modular and adaptable — enabling you to validate, learn, and grow without the rigidity of a one-size-fits-all factory.

---

Manufacturing + Development Integration

Because we’re also your development partner, we build with context. Our team helps ensure your device is ready for real-world use, not just produced on paper.

Design for manufacturability (DFM), validation, and cost optimization are baked into our process from day one.

---

Our Typical Materials, Formats, and Applications

Typical Materials (for microfluidic chips, manifolds, and fluidic integration)

• Glass (e.g., Schott D263)
• COC / COP
• Acrylic
• Polycarbonate
• PET
• PEEK
• PFA
• Teflon
• Delrin
• Stainless Steel (304 and 316)
• and more

---

Typical Formats

• 25 mm x 75 mm (microscope slide size)
• 24 mm x 50 mm (cover slip size)
• 74 mm x 110 mm (microtiter plate size)
• laminate, multilayer microfluidic chips
• surface coatings (adhesion layers, polymer coatings)
• microfluidic connectors
• microfluidic manifolds

---

Typical Applications

• Precision flow cells for genomics, proteomics, spatial biology, or biosensing
• Microfluidic interfaces
• Surface biomolecular capture with low non-specific binding
• Fluoresence microscopy
• Lab-on-Chip
• Organ-on-Chip
• Oil Detection

---

Let’s Build & Scale

Whether you’re scaling up a validated prototype or launching a commercial product, BioNexus offers the people, tools, and processes to manufacture with confidence.