Design & Prototyping
Faster, Smarter, and Custom-Built
At BioNexus, we turn concepts into working devices with speed and precision. Whether you’re developing a new flowcell, surface chemistry, microfluidic connector, assay, or optimizing a device for manufacturability, our prototyping services are built to accelerate your innovation. We work to integrate seamlessly with your assay and instrumentation, including fluidics, optics, sensors, and electronics — to help you develop functional prototypes, not just parts.
Design and Prototyping Process
Format Design
Ideation and design of fluidic consumables and surface chemistries tailored to your specific application.
Iterative Rapid Prototyping
Fast-turnaround prototyping cycles for rapid testing, validation, and learning. Get hands-on with your concept in days, not months.
Testing and Integration
Support for analytical testing of consumable performance and integration into complete systems.
Our Typical Materials, Formats, and Applications
Typical Materials (for microfluidic chips, manifolds, and fluidic integration)
- Glass (e.g., Schott D263)
- COC / COP
- Acrylic
- Polycarbonate
- PET
- PEEK
- PFA
- Teflon
- Delrin
- Stainless Steel (304 and 316)
- and more
Typical Formats
- 25 mm x 75 mm (microscope slide size)
- 24 mm x 50 mm (cover slip size)
- 74 mm x 110 mm (microtiter plate size)
- laminate, multilayer microfluidic chips
- surface coatings (adhesion layers, polymer coatings)
- microfluidic connectors
- microfluidic manifolds
Typical Applications
- Precision flow cells for genomics, proteomics, spatial biology, or biosensing
- Microfluidic interfaces
- Surface biomolecular capture with low non-specific binding
- Fluoresence microscopy
- Lab-on-Chip
- Organ-on-Chip
- Oil Detection

Let’s Build Something Together
Whether you need a quick-turn demo unit, a proof-of-concept, or a full design sprint for your platform, BioNexus can help bring your vision to life.
