System Integration

At BioNexus, we routinely build systems and consumable integrations. Whether you’re developing early prototypes or launching a commercial product, we bring together mechanical, fluidic, electronic, software, and optical disciplines to deliver integrated solutions tailored to your application.

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What We Do

We help clients accelerate development and de-risk commercialization with deep, hands-on expertise across the consumables integration stack:

• Custom Sensor Breadboards
  We’ve designed and built breadboards integrating pressure, flow-rate, temperature, and bubble detection sensors. These platforms serve as robust testbeds for diagnostics, tuning, and integration.
• Fluidics System Integration
  From benchtop systems to embedded modules, we specialize in integrating pumps, valves, sensors, and flowcells into cohesive, production-ready systems.
• Custom Flowcell Interfaces
  We’ve engineered a range of flowcell-to-world interfaces—including face-seal and radial-seal designs—emphasizing simplicity, robustness, and user-friendliness.
• Microscopy-Grade Flowcell Mounts
  We’ve integrated flowcells onto precision optical stages to achieve microscale flatness, enabling scanning fluorescence microscopy and other demanding optical applications.
• Cartridge & Carrier Design
  We design fluidic cartridges and carriers that securely house flowcells while maintaining precise alignment, sealing, and user-friendly handling.
• Embedded Metrology in Manufacturing
  We’ve developed in-line metrology tools for measuring gap height, flatness, and sealing force, and integrated these into flowcell production workflows for real-time quality control.

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Electronics, Firmware & Software

Beyond mechanical and fluidic hardware, we design the brains and interfaces for fluidics-driven systems:

• Custom Firmware & Electronics
  We’ve developed embedded firmware and custom electronics to control pumps, valves, sensors, heaters, and feedback loops in commercial instruments.
• Full-Stack Metrology Software
  Our team has built custom front-end and back-end software for production tools that measure and qualify fluidic components in manufacturing environments.
• End-to-End Instrumentation
  We’ve led the development of complete commercial systems—combining high-pressure fluidics, sensing, control, and analytics—into integrated platforms for biotech and diagnostics applications.

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Why Work With Us?

We don’t just build parts—we make them work together. Our interdisciplinary expertise means we understand how hardware, software, and materials interact. We’ve solved problems others considered too complex or too niche. And we build with reliability and the end user in mind.

Let’s talk about how we can help you integrate fluidics into your next product.